specification control drawing tyco electronics corporation 300 constitution drive, menlo park, ca. 94025, u.s.a. raychem title: in-line splice sealing system, 1 to 1 nickel plated crimp, 200deg.c unless otherwise specified dimensions are in millimeters. [inches dimensions are shown in brackets] document no.: d-200-82/-83/-84 tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron tyco electronics reserv es the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. prod. rev.: see table doc. issue: 1 date: 07-nov-05 prepared by: mforonda dcr number: d050442 replaces: --- cage code : 06090 scale: --- size: a sheet: 1 of 2 ? 2005 tyco electronics corporation. all rights reserved. if this document is printed it becomes unc ontrolled. check for the latest revision. * i.d: a- as received; b- after unrestricted recovery thru meltable insert. materials 1. insulation sleeve: heat-shrinka ble, transparent blue, radiation cross-linked modified fluoropolymer. 2. meltable rings: environment resistant modified thermoplastic fluoroelastomer. color: light blue. 3. crimp splicer: base metal: coppe r alloy 101 or 102 per astm b75. plating: nickel per sae ams-qq-n-290. color code: see table. crimp splicer product name prod. rev: i.d.* a min b max ?a ?b c d e max color code d-200-82 a 2.16 (0.085) 0.64 (0.025) 1.27 (0.050) 1.14 (0.045) 2.03 (0.080) 1.91 (0.075) 12.95 (0.510) 12.45 (0.490) 6.22 (0.245) 5.72 (0.225) 0.38 (0.015) red d-200-83 a 2.79 (0.110) 0.64 (0.025) 1.75 (0.069) 1.63 (0.064) 2.70 (0.106) 2.57 (0.101) 14.86 (0.585) 14.35 (0.565) 7.11 (0.280) 6.60 (0.260) 0.51 (0.020) blue d-200-84 a 4.32 (0.170) 0.64 (0.025) 2.60 (0.102) 2.46 (0.097) 3.89 (0.153) 3.73 (0.147) 14.86 (0.585) 14.35 (0.565) 7.11 (0.280) 6.60 (0.260) 1.27 (0.050) yellow product name mil spec equivalent size wire range wgt. lbs/mpc max d-200-82 m81824/1-1 26-20 1.02 d-200-83 m81824/1-2 20-16 1.61 d-200-84 m81824/1-3 16-12 2.72
specification control drawing unless otherwise specified dimensions are in millimet ers. [inches dimensions are shown in brackets] document no.: d-200-82/-83/-84 dcr number: d050442 prod. rev.: see table doc. issue: 1 date: 7-nov-05 sheet: 2 of 2 ? 2005 tyco electronics corporation. all rights reserved. if this document is printed it becomes unc ontrolled. check for the latest revision. application 1. these parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size range listed, and having nickel-plated conducto rs and insulations rated for at least 135 c. 2. parts will meet all performance requirements of sa e as-81824 when installed as outlined below with the following modifications: -heat ageing test temperature of 200oc. -thermal shock maximum temperature of 200oc. 3. acceptance sampling shall be in accordan ce with paragraph 4.6.1 of sae as-81824. 4. packing and packaging shall be in accordance with section 5, level c, of sae as-81824. 5. this document takes precedence over documents referenced herein. assembly procedure: 1. slide sealing sleeve onto one of the wires to be spliced. 2. strip wires 7.95 [5/16?] to 8.73 [11/32?]. 3. insert one wire into barrel of crimp splicer and crimp using a raychem ad-1377 crimp tool. repeat for the other wire. 4. center sealing sleeve over the splice. 5. apply heat, using an approved heat source, first to one of the inserts and then the other. heat should be applied until insert melts and flows axially along the wire.
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